This plane fits the hands of a lot of different size people. I've had people of quite small size as well as woodworkers of quite large proportions pick up this plane and comment that it feels good in their hand. The rounded end if the plane presents a nice to place to grip this plane and keeps your hand from sliding forward and possibly pressing against the back of the iron which can crease uncomfortably into your hand.Tool Available Page
Monday, April 25, 2011
The "J" Plane
This plane fits the hands of a lot of different size people. I've had people of quite small size as well as woodworkers of quite large proportions pick up this plane and comment that it feels good in their hand. The rounded end if the plane presents a nice to place to grip this plane and keeps your hand from sliding forward and possibly pressing against the back of the iron which can crease uncomfortably into your hand.Sunday, April 17, 2011
The Last Equipment Upgrade for a Long Time!

To begin with this machine is massive. It weighs a good solid ton. Yep 2000 pounds. The biggest milling machine that I've handled prior to this one weighed 1000 pounds. Once you start acquiring machines that weight in excess of 600 pounds you're past the realm of thinking in terms of how many people you would need to move a given item. You've also passed into the realm of how do we move this thing without getting someone hurt. In this case I would be attempting to install this 2000 pound mill in a shop with a wooden structured floor so structural issues had to be dealt with prior to moving forward with this purchase.
To actually set the mill into the shop it was removed from the pallet and held aloft under the ram of the head. I was very deliberate with this entire process. This was no place to get in a hurry. Finally it was in the shop. The person in the picture below is my friend Terry Sebright. He's not a big guy by any means, however seeing him in comparison to the mill you get an idea of the size of this machine.
The mill was moved into final position using a series of metal pipes and pry bars. At this point I'm just glad it's still on the correct side of the subfloor. Obviously my design of the floor shoring was up to the task.
There was still an enormous amount of work needed to get this mill up and running and finally 9 days after the truck arrived with the mill it has finally made it's first chips.
There is one more major upgrade to be installed on this mill. It will receive a 3 axis digital readout system. This system will allow locations to be precisely positioned to within 2/10s of one thousandth of an inch. Wednesday, March 30, 2011
A Screw Driver can be a Very Enjoyable Tool
Like most people I have a occasion to buy new tools for the shop and when I obtain a tool with which I am particularly impressed I like to share my joy of owning this tool or in this case a set of tools. When I have a need to fulfill I usually like to purchase tools from another independent tool maker such as myself. Bear in mind that when I write about other’s tools in this blog these are tools that I have sought out and purchased. I am not encouraged to promote other's tools and only do so of my own free will and most importantly if I think the tool is particularly worthy.
I pursue making fine tools on a daily basis and I know most of the people in the hand tool woodworking world that also produce products of a similar nature and quality so I’m not easily impressed. I now own a set of screw drivers with which I am very impressed.
I use screw drivers an awful lot. While sizing the height of the lever cap pivot pins for one of my planes I remove and install these slotted pivot pins several times and in the process of tuning the lever cap to the back of the plane iron I may remove and install the lever cap pivot pins several more times during this process, not to mention the many other occasions during the day that require the use of a screwdriver.
During the years that I made furniture I often wished for a good set of wooden handled screw drivers. I searched for this elusive tool and the best I could find was a set that I purchased from Garrett Wade. They had square wooden handles with a sprayed lacquer finish and even though they were better than the plastic variety they still left something to be desired. They were advertised as being made in Germany. They were not exactly the Mercedes of screwdrivers.
I continued to search and once I entered into making tools I often encouraged other tool makers that made small tools with turned handles to develop and offer a good set of screw drivers. Most of them looked at me like I had two heads and typically walked off mumbling something about how I had gone completely round the bend.
Thankfully waiting round the bend was Gary Benson, Dave Lindeman and Chuck Pyne of Elkhead Tools. They obviously also thought the world needed a better set of screw drivers because they have produced a set of tools that exceeded my wildest dream of what a set of screw drivers should be.
Cheap, poorly designed screw drivers are hard on your hands and most of them don’t fit the slots of common screw sizes well at all. When they slip they mark your work and this just creates more work for a plane maker. The Elkhead Tools drivers are an absolute pleasure and quite frankly every time I hold one in my hand I marvel at how they nestle in my palm and the feel of the cocobolo handles is just so enjoyable that I believe I unconsciously smile every time I pick one up.
I’ve waited a long time for a good set of screw drivers and these guys have obviously put a lot of effort into developing these tools. These tools consist of hand turned cocobolo handles, German tool steel shank and tip with brass ferrules integral of the handle insert that gives these screw drivers such a solid and well put together appearance and feel. The tips fit the slots of common size screws quite well and don’t ding and deform the edges of the screw head slots.
If you’re getting the idea that I like these tools you’d be correct. Let me say this however. These screw drivers are most likely a bit pricier, well actually a lot pricier than any set of screw drivers you’ve ever purchased but don’t worry you’ll be getting your money’s worth and you’ll know it every time you pick one up.
If you would like to learn more about these screw drivers and the other offerings by Elkhead Tools you can visit them online at www.elkheadtools.comTuesday, March 8, 2011
A Plane Makers Dream, Billet of Macassar Ebony
I participated in the Altanta Lie-Nielsen Hand Tool Event February 18th and 19th at Peach State Lumber in Kennesaw, Georgia. This was a great opportunity to reconnect with some good friends from that area and see the good people from Lie-Nielsen Toolworks, my friend Deneb included. Steve Qhuel, owner of the local Woodcraft Franchise invited me to display and demo my planes on a beautiful ash Roubo bench made for him by my good friend Jameel Abraham. I just could not pass up that opportunity.
As you can see in the pictures some sides contained wonderful tight contrasting stripes and other sides contained contrasting marbling. John delivered this billet to my shop the following Thursday. When he place this piece on my workbench there was only one word to describe my condition......I was GOBSMACKED!! Seriously this was the word that popped into my mind.
By the time John departed for home I was the new owner of this wonderful piece of wood and of course my wallet was much lighter as a result. I was also in more trouble as well. When I consulted with the dealer in Atlanta he informed me that he had stumbled onto another log segment of the now famed "Picasso Rosewood". As luck would have it my wife Julie was flying to New York the next day to attend my Grandson's 1st birthday party. After I dropped her off at the airport I stopped by my local wood pusher, I mean dealer's place of business and entered into negotiations for the rosewood log. I returned home with the log segment rolling around in the trunk of my car like a bound and gagged kidnap victim.
It's been an expensive week to be a plane maker in this part of the world, but I'm thrilled to have this material. Friday, February 25, 2011
Shaping an Ebony Tote, or, Have you been Cleaning Out the Fireplace Again?
Obviously the rear tote is the first thing your hand touches when you pick up a plane and you will either immediately like the tool or you'll be indifferent about it. There's an old saying "you never get a second chance to make a first impression" and this holds very true to the rear tote of a hand plane. This is also the area in which you get all the feedback that the plane offers while in use. For this reason I spend an inordinate amount of time in the shaping the totes on my planes.
I begin by blending the transitions from the rounded areas to the areas that remain somewhat flatter and I find that I can remove material much quicker at this stage of the process with the chisel.
As you start approaching the desired preliminary shape take lighter cuts with the chisel. This will allow you to refine the larger flat facets of the chisel cuts and make the shape much fairer.
Also note that I'm using the chisel with the bevel side against the surface I'm cutting. You can gauge the depth of the cut easier this way and it follows the contour. In the picture below you'll see that I'm making the radius of the neck of the stem deeper than it started. Some areas of the tote need to be shaped into a more elongated radius, I'll talk more about that later.
Next I shape the thumbnail at the top of the horn. It starts as shown in the picture below. You need a lot of control here so I do this with the finer of the cabinet makers rasp, and I find that I can achieve much better symmetry in the shape if I just move the rasp from my right to my left hand rather than moving the tote so as to work both sides with my dominant hand. Working left and right handed in some areas is just something you have to teach yourself to do. You'll find that it saves time and your perspective of your work piece doesn't change which is very helpful when trying to achieve a symmetrical shape.
The process of refinement continues by working with the coarser rasp and continuing with the finer rasp as we approach the final shape. It's hard to show what a rasp really does in pictures so I decided to spare you those details. Below is the completed shape after shaping and sanding. I typically sand up to 600 grit and then use #0000 steel wool to polished the surface even further.
If you examine the picture below thoroughly you see that the radius of the neck has been expanded into a more elongated shape that accepts your hand in this area, almost asking you to hold the plane. The areas at the bottom of the main stem are also shaped into an elongated radius but here is where there are some minor differences. Wednesday, February 9, 2011
Oh My Aching Back, Legs, Arms, Shoulders, Neck, Etc.

A deal was made and I set a date in which to retrieve the machine. The day before I was to fetch the surface grinder my good friend Jameel Abraham was arriving to spend the week, escaping the Iowa winter. As you can probably imagine this was no coincidence. When Jameel left Iowa Sunday morning it was 12 degrees, when he got off the plane in Atlanta that afternoon it was 72 degrees, the sun was shining and the sky was quite blue. Unfortunately the next day it rained and so we postponed the transport of the surface grinder until later in the week. We arrived in Decatur, Ga. Wednesday morning with a bag full of tools, a camera, and a bunch of ziplock bags that would be used to label and package hardware. We disassembled everything that two people could carry away from the grinder and packed those pieces in the truck and then spent a couple of hours putting together a strategy for handling the three heaviest castings. We arrived home that night about 7:30 tired from a long day and we still had the task of unloading the truck.
We wheeled the pieces around the house to the driveway to load them into the truck and that's when it started sleeting. The sleet turned into rain while we were loading the pieces into the truck with the help of an engine hoist. Luckily the areas of raw cast iron were well oiled, you can see the rain beading up on the oil in the picture below.
We were able to get all the parts in the truck, it was still raining and we were cold, tired, sore and wet. We headed home.
When we arrived home the first order of business was to take some Tylenol, the second order of business was to eat the burgers and fries that my wife Julie had waiting on us and the third order of business was to once again pull on our wet, cold gloves and unload the truck. Without the assistance of the young man pictured below using the engine hoist to remove the last piece from the truck, this machine would have not made it to my shop in any reasonable amount of time. Thanks Jameel, I will be forever grateful.Tuesday, January 25, 2011
Working Stainless, You Best be on Your Game

There is also a considerable amount of irony in working 410 stainless. In the photo above you'll see that one of the planes sides has been refined by removing the milling marks from the edge, and the piece in the background awaits this process. 410 stainless is formulated to be" wear resistant" so when you working an edge to remove the milling marks it comes to mind that you are trying to wear material that is "wear resistant." You can't think about this for very long because the idea of it will make you weary. As a comparison, anything that you can do in brass that requires 10 minutes of work will take 1 1/2 to 2 hours in stainless. Once again don't think about this too long or you'll go completely off the idea of corrosion resistance plane bodies.
I will have to say that milling 410 stainless with carbide end mills is a relatively easy task if you provide the cutter plenty of lubrication so it's not difficult in every aspect of fabrication but it will wear tooling at a much higher rate. It is not the easiest material to surface grind. I typically can get parts out of the mill at very close tolerances. It's pretty typical to achieve tolerances of .0005 on the width a plane sole in a length of 14" and that bit of inconsistency (if you would call .0005 an inconsistency) can be removed on the surface grinder if one wishes to do so.
Creating the stainless tweed pattern on the interior surface of the sole requires indicating every part when it is put into the vise and quite frankly what passes as precision ground bar these days usually isn't quite accurate enough to accommodate a milled texture that is only .002 deep in the surface. Therefore these pieces have to be reground here in the shop. The tweed pattern is a math/milling puzzle and attempting to assure that it is perfectly centered on the plane sole can drive a plane maker "round the bend."
The picture below features two new additions to the shop. When attempting very precise work in demanding materials accurate working holding is very key. These two Glacern vises are very well made tools and are quite up to the task once they've been accurately set and indicated to the mill spindle and one to the other. I indicated these vise the same day I milled the stainless tweed pattern on two set of plane soles. Somedays you can just wear yourself out with math.
I certainly did not mean to post a gloom and doom of working stainless entry today. But sometimes a little insight into what's required to perform this work is helpful. I do believe the effort is worth the result. The stainless tools have a quality that is quite different in look and feel. The emphasis on very precise work in these tools is important in my effort to consistently create planes of this quality. Of course when all the pieces of a tool fit together quite precisely and solidly you have a plane that when in use.... nothing moves but the shaving. Include an iron with a quite sharp edge and wood fibers just don't have a chance.



