Planing the Cupboard Doors, Video and More Video

So far I haven't shown the completed cupboard or even a sketch of the cupboard. I thought it would be more fun to have the viewer anticipate the final configuration based on the parts featured in the prior post.

I will tell you this, there are two of the doors featured in the attached video and the design is a very basic Shaker cupboard. In the next post all will be revealed. Good or bad. (Grin)

The linked video shows the final planing of the door battens and door panels. I've heard it said that a picture is worth a thousand words so once again here's thousands of pictures.





Video abounds this week. Recently Brese Plane had the honor to be featured in the second episode of "The Highland Woodworker." If you've not had the opportunity to view this episode follow the link below:

http://www.thehighlandwoodworker.com/

Ron

More Work on the Cupboard

The next step in the cupboard project was to rough out all the components. In the picture below the ends and the front face frame pieces are cut to rough size.

In the first post about this project I mentioned that a check existed in one of the boards and it was positioned so that it would run thru the end of the board and would be exposed on the exterior of the piece. This would not do so I set about ripping the board to remove the check and then prepping the edges in order to glue the board back together.

The two edges came together quite easily and you can see that the glue squeeze out was extremely consistent down the joint line with just 3 clamps along the length.

It was important that this piece be quite flat as it is the base for the entire piece. I used a long straight edge to sight the high spots and to check my progress as I removed material from these areas.

As I got close to flat I began using a set of winding stick. Actually these winding sticks were two of the vertical elements for the front of the cupboard. They are exactly the same size and were matched planed to match each other perfectly so besides being very accurately made components they also served as quite good winding sticks.

I then set about the same process on the piece that was to become the top of the cupboard and the picture below shows the top being held as I planed it to final width with a jointer plane, cleaning up the edge with a smoother. This old growth material was such a pleasure to plane I had to make myself stop when I hit the layout line.

A dead man and the BenchCrafted Leg vise made holding and working the edge of this large board quite easy. Below is a link to a short video showing the last passes of the plane on the front edge of the top.

http://youtu.be/NjrvNVT8f8k

Ron

Nailed Furniture and These 4 Boards

Lately there has been a resurgence of interest of nailed furniture. I became interested in this idea while nailing down the wide pine floor boards during the construction of my house. I was amazed at the holding strength of square cut nails and began incorporating cut nails in furniture pieces that I made for my house.

 I think most that are intrigued with this idea are still trying to define the parameters of what exactly qualifies. I've read that nailed furniture is devoid of joinery but what does this mean? Where are the dividing lines between what is considered joinery? I can't imagine one could create a good nailed piece without using glue. Does the addition of glue constitute joinery?

 I guess one deciding factor is the use of fasteners, but this brings up another question. Screws. Screws are fasteners and nails are fasteners. I can't imagine the top of a cupboard on a sizable piece of furniture would stay in place long with just the use of nails for attachment, especially if there is reason to move the piece on a fairly regular basis. Even though it's not the correct way to do things, people will always look for a way to grab the top and lift up when the need arises. Then again maybe there is a solid method to attach the top of a case piece with nails that I've not come to as of yet. Certainly we'll use screws for attaching hardware but does using screws to fasten wooden parts together constitute joinery?

The piece below is nailed with square cut nails but given it's small size there's not a lot of stress on any part of this piece.

 Last year I was commissioned by a local church to build a piece that would provide a place for the elements of Communion. I've not made a lot of rectory furnishings but this church is fairly unique in that the building is very craftsman in style and the details are quite simple in form. It has none of the formality that one usually associates with churches so this worked right into my interest in simpler furnishings which has been my mindset as of late. As I worked with the Pastor to develop an idea for this piece we came upon the idea of a "Communion Cupboard". I was a proponent of this idea because of some special boards that I had in my possession.

As you can see in the above picture there is a rather large sugar pine board on my workbench. I possessed 4 of these boards that were 22" wide, 1.5" thick and 8 feet long. They were quite flat and there was not a knot to be seen anywhere in these boards. Only one piece possessed a check that would have to be sawn out.

 I came into these board approximately 8 years ago, and the gentleman that owned these boards before me had purchased them in 1961. I know that wide sugar pine boards can still be had today but these boards are from old growth trees and quite frankly I've never seen anything quite like them. All these years I've been waiting for a project to use these boards in their widest context and the design of the "Communion Cupboard" fit perfectly.

One of the machines left in my shop from my days as a full time commissioned furniture maker is a 25" Woodmaster planer. Obviously I would need to flatten one side of these pieces before utilizing that tool. As flat as I thought these boards were they still required a considerable amount of hand work with planes to make them flat and accurate enough for the piece I had designed.

The simpler the piece the more of a premium is placed on accuracy and proportions. This piece will have two sizable doors that will be required to lay flush in the case. In lieu of making many compromises later I have to make some very accurate piece parts in order to pull off this design.

I know I've wandered a bit in this post and you're probably wondering why a Plane maker would bother with taking on a commission of this type. It's not so much the piece as much as it is the opportunity to work these boards. Everyone that has laid their eyes these boards in person has marveled at this wood. I feel quite privileged to be the one that gets to create something from these 4 boards and given that these boards are so unique It's only fitting that they be put to use in a setting where many people will have the opportunity to enjoy them.

You may be wondering why I'm just now posting about a commission that I received a year ago. Well.....I am a Plane maker and that being the case I've had to build this piece in my "Spare" time and therefore it has taken a while.

This brings up another question, and I realize I've asked more questions than I've answered in this post, however here goes...Is there any such thing as "Spare" time?

Ron

Celebrate the Journey!

 Remember the things you made when you first got into woodworking? Some of them are probably still in your home or the home of other family members.

Now that you’ve progressed way beyond that level of work you probably sort of wish those other pieces just didn’t exist anymore, at least not in a prominent place in the house, and even though there are some quite good pieces now in the collection it probably just irks you to no end when your family members are showing visitors around the house pointing out the pieces you’ve made and they always include the ones you wished they would leave out of the tour.

Yep…..,me too, but hey let’s get over it. The truth of the matter is this. You probably put a lot of time and effort into those pieces and even though you had not perfected your dovetailing and finishing skills and most probably assembled most of the components with screws in lieu of finely executed joinery, they probably turned out pretty good in spite of everything you didn’t know at that time. Why else would they have stood the test of time and still be in your house when the assemble in 10 minutes particle board stuff has long been gone to the dumpster?

After 4 years of construction we finally moved into our new/old house about 6 years ago. I was really torn about which pieces I wanted to transition into the new home and which ones I would have just as well left behind. We had the perfect place in our new kitchen for a corner cupboard and we had a pine corner cupboard that I had made many years ago and frankly was quite proud of at the time. I resisted the idea of moving that cupboard into the kitchen and for many years it was part of the furnishings my youngest son used in his living quarters in the Garden House. I knew I could make a much better piece and had good intentions to do just that.

But time passes and people want planes and I aim for them to have planes so the corner of the kitchen that so deserved a corner cupboard was occupied with an iron baker’s rack that I really didn’t like at all, but due to my stubbornness about the corner cupboard we were forced to live with it.

Recently our youngest moved into an apartment. When we finally settled down from the celebration of finally having an empty nest we had to decide what he was to take and what was to be left behind. We decided he should not take the pine corner cupboard to his new digs. I cleaned out the corner cupboard and went over the outside with a dark scratch cover liquid which in this case actually accentuated all the nick, dings and scrapes the soft pine cupboard had received in it’s years of service.

The cupboard combined with a table that I also didn’t consider one of my better efforts now resides in our kitchen and I have to admit I was wrong this entire time. Both pieces look very at home in their new location. Julie resisted the temptation to say I told you so, but I certainly would have deserved it.

Furniture is part of life. Especially when you’re talking about pieces made by someone in the family. Woodworking is a journey and those pieces that you’re not so proud of are part of that journey and were a necessary part of getting you to where you are now in your woodworking skill set. Don’t be embarrassed. Celebrate the journey!


Ron

Lie-Nielsen Open House at WoodCraft Atlanta This Weekend

 The Atlanta WoodCraft store is one of the best woodworking stores I've had the pleasure to visit. Owner Steve Quehl stocks everything you'd ever want or need for woodworking and this store also contains a state of the art teaching facility. Steve is a hand tool woodworking enthusiasts and his store is one of the few WoodCraft stores that stocks Lie-Nielsen tools.

This weekend I'll be there displaying a few of my planes and Representatives from Lie-Nielsen will be there to demonstrate and answer all your questions about their extensive line of tools, and if you run out of questions about their tools you can ask Tim what it's like to work on a Lobster boat off the coast of Maine.

There will also be a new face in hand tool woodworking present at the store this weekend as well. Jon Fiant is a custom woodworker that also happens to be a Woodworking bench builder. If you want a workbench that contains the renown BenchCrafted vises but don't have the time or inclination to build a bench, then Jon is the guy that can build that bench for you whether it be a solid top or split top Roubo or a Shaker style workbench or any other design you wish. He plans to have an in progress Shaker style bench at WoodCraft this weekend that features an integral device to make the bench easily movable. I'm looking forward to seeing this myself.

Hope to see you there,

Ron

How Does Your Garden Grow?

Some of you may remember the blog post toward the end of last summer about a new garden area we developed adjacent to the shop. At the Woodworking in America Conference last fall Julie and I were amazed by how many people commented on the garden post. This post is a garden update.

The plantings managed better thru August than I had anticipated. The exception were the Native Azaleas. It seemed we couldn't give them enough water and before winter arrived they had lost most of their foliage. Julie and I were wondering what might be a suitable replacement. We decided to give them the winter to settle in and see what would happen in the spring. They bloomed profusely and seem to be making a come back, unfortunately I didn't get any pictures while they were blooming.

 As you all well know spring came early this year and before I even thought about taking pictures many of the plantings were past blooming. Some of the later spring offerings are showing up at this time and the new fern fronds have emerged. I love the reddish orange color of the new Autumn fern foliage.

 This overall pictures gives you an idea of just how green it is in Georgia this time of year. It's so green most of the foreground in this photo blends into the background.

These variegated hostas (above) are not showing much contrast. Sometimes too much compost makes them so green they don't show the variegation as much as we'd like. They seemed to emerge overnight it seemed.

The oregano shown below was much the same, however with the mild winter these plants never really went dormant. In fact I visited this patch a couple of times during the winter to do some harvesting on pizza night. Nothing better than herbed pizza crust with fresh oregano and rosemary.

Another hosta (below) emerging later than the others, yet still quite early in the growing season

The Radican Gardenias are a main stay of our woodland garden and will be sporting small white flowers before long.

Julie and I installed drip irrigation in two of the planting berms last fall. We still need to install another drip system into the last berm this spring. Warm weather arriving so early has me a bit worried as to what might be in store for this summer.

We'll be adding a few more plantings to the garden yet this spring and I'm keeping my fingers crossed that the deer don't decided the salad bar is open. I have to admit the hostas look hard to resist.

Ron

Have I Mentioned that I Like Working Olive Wood?

As a plane maker I have the pleasure to work some very unique woods. Many of these woods are quite challenging due to their dense nature. I have to say that Macassar Ebony is some of the hardest material that I've yet to plane. It makes a piece of Osage Orange seem like a walk in the park. Of course the rosewoods are very interesting as well given the way they seem to change color daily, starting as mauve and yellow streaks that change within a couple of days to reddish dark brown and amber stripes. The rosewoods also have the added issue in that they have to be handled a bit carefully as they are not the most pleasant materials to process. Nothing like a wood that tries to kill you as you coerce it to the desired shape, it's almost like it's fighting back.

I have to say that the wood I enjoy working most is Olive. I like everything about this wood. I like the way it works, I like the way it looks, I like the way it smells, I like the way it finishes and I like the way it ages. In fact I like everything about this wood except for the fact that it's hard to come by in the sizes needed for plane making.

Olive has a wonderful smell. If you like cooking with olive oil you'll also enjoy the smell that emerges from this wood as you turn, plane or sand this material. It seems our diet includes different varieties of Italian dishes when I'm making a plane using this wood. Maybe there's a connection, like a subliminal messages from the wood that says "go make pasta." I finished up the Olive wood plane on Friday and we made lasagna on Saturday. That seems like more than a coincidence.

Olive has a very unique look and it can vary widely in color from one piece to the next which makes it a bit hard to match up pieces from different blanks. It's always best to make every part of a plane from the same piece. It has very nice contrasting lines that are highlighted by a background of tan to yellow color. It is very interesting in this regard especially from an end grain perspective.

The way Olive wood ages is more gradual than the rosewoods in that it occurs over a wide period of time but ultimately the effects are dramatic. In the picture below the plane on the right is the one I completed this past Friday and the one on the left is a plane that I completed about 18 months ago. There is quite a contrast but I think the effects are most appealing. The other thing you will notice in this picture is how the knob shape has evolved since the making of the earlier plane.

I shot some video of the shaping of the rear tote on the recently completed plane. Once again the detail is a lot better if you opt for the 720p version and watch it full screen.

Ron